Know when you will
As the case of almost all the most likely time to break Steinbrecher, if you need to get the most from them. Why did not you realize how important something is until you have it, or if it is needed most. Rock to high repair costs and lost productivity, proper maintenance of the crusher magazine is required. The logical thing to do is to maximize> Crushers life is to create and execute a plan, the result is the life of the mill that the costs of repair and growth. This can be done by holding down a mill is that maintenance planning. Here are five steps to reach the goal.
1. Know and follow the Rock Crusher Constraints
Each machine has some reservations, and this applies to a stone crusher too. E 'are three major limitations that has kept the spirit must be particularly important, while a switch that is, the amount of power, and the crushing force. There is an overload, if you have exceeded these restrictions in operation. The operator must take into account the type of stone and the boundary conditions, it can fly for a change, the mill to its limits. To the extent to blow up the switch and emphasizingvarious aspects of the machine, reducing the duration and the time is reduced between repair and failure. This is leading to repair costs more, more man-hours, reduced power, and in rare cases permanent damage to the machine.
2. Familiarize yourself with the maintenance requirements of your Rock Crusher
As with all mechanical equipment, maintenance is required and must be followed. Steinbrecher are no different. There are three types ofMaintenance, you must follow to properly maintain the switch -. You are preventive maintenance, preventive maintenance and reactive maintenance.
Preventive maintenance
This type of switch maintenance plan must be on a schedule and then compete switch life. According to the manufacturer's manual should be the rule in this case. This includes support for the research mill components such as coatings and otherComponents for their good health.
Due to changes in deposits outside the breakers, as less and less effective, you will only lose money not because poor / out of specific products, but also to work as well, since the operator will still be there for the same amount of time, but much less oppressive. Even outside of the specification or oversize, re-circulated in a closed environment to further increase the burden on the already inadequate switch.
PredictiveMaintenance
This refers to monitoring the condition of the stone crusher, while in use. This is done using sheets of preventive maintenance tools, such as lubricating oil thermometer, oil pressure gauge, under conditions of filtering devices, analysis of lubricating oil, mill drive motor ammeter and a daily log of lubricating oil mill operator. These are used to determine the specific des This switch allows you to see if things are normalnot correctly performed, are appropriate and corrective action.
Reactive maintenance
This maintenance occurs when the switch is not working properly and it is decided it is time to solve. In other words, wait until it is broken so as to maintain. This should be seen as a last resort and avoided.
3. Root Cause Analysis
Identify and implement remedies for the cause, because the mill isproblems remain. This can be very profitable in the long run, as the problem of minimizing the recurrence. Root cause analysis not only helps to alleviate the current problem, but also in anticipation of the potential for an accident. Sun remedies may also be implemented in advance.
There are different techniques and tools to conduct an analysis of causes, such as data collection, verification of operator skills and knowledge, machine control andThe final positioning of the machine, natural hazards, processes, maintenance, etc. Once the cause is identified, place the corrective action plan to achieve the best for your goals. The follow-up corrective action, employees will be documented in the form of bar-board.
4. Design and implement a plan to train staff
Many problems that may occur with a rock crusher can really be avoided if the staff trained.Employees may be meeting the training group on a one-to-one basis or through a. group sessions are useful when a new technology or process must be communicated to employees. training program for workers should be so can keep in mind the needs and capabilities of each state employee to perform.
Proper training of employees increases their morale, confidence in the operation of the mill for work efficiency and reducing turnover. What's better to turn to aMachine and an increased formation of long run.Employee profitability of a one-off task, but the rock crusher must be done regularly so that everyone is well equipped with the latest knowledge of the proper management and maintenance.
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